Summary
ALS was again requested to provide detailed inspections of ESP manufacturing processes for a Houston-based Operator. This repeat work serves to show the value that ALS brings to its customers.
Inspection Points
- Stator manufacturing, winding, and preparation
- ESP component inspection, with random dimensional checks of sub-components in QC lab
- Assembly of all components (Pumps, Intakes, Seals/Protectors, Motors, Gauges)
- Final acceptance testing (FAT)
- String Integration Testing (SIT) activities, including POST SIT, PTFE change out, oil filling and pressure testing
ALS Deliverables
- Daily Inspection Support
- - Two Manufacturing locations in conjunction
- - Provided additional inspectors as required to cover the planned activity and adhere to manufacturing schedule
- Detailed daily reports with component inspection summaries and non-conformances clearly identified
- Photograph library of inspected items organized by component and date
- Attendance of all key meetings and conference calls throughout the project
- Worked closely with Manufacturer to identify and correct non-conformances and other issues
- Sourcing of ShockWatch stickers for installation prior to packaging / shipping
- Final Report presentation summarizing all non-conformances and corrective actions / recommendations, for quick reference and relay of information to management
Findings and Recommendations
TBA
